In-House Circuit Card Assembly Capabilities at Battelle

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Circuit Card Assembly
Building and Testing Circuit Card Assembly Boards

Circuit Card Assembly Testing is an essential requirement for ensuring the quality and reliability of electronic devices. From consumer electronics to industrial controls, virtually all electronic devices rely on robust and reliable circuit boards to function properly. A Circuit Card Assembly (CCA) Board is a key component in any electronic device, and it is essential that the assembly process and testing procedures are done correctly for optimal performance.

A Circuit Card Assembly Board is a complex and intricate system that requires precision manufacturing techniques to build, assemble, and test. A CCA Board is composed of several electronic components, including resistors, capacitors, diodes, transistors, and integrated circuits, among other things. Each component plays a vital role in the overall functionality and reliability of the board.

The Build Process

Building a Circuit Card Assembly Board requires a set of standard procedures and significant technical expertise. The assembly process starts with the design of the board and identifying the electronic components that will be required to build the board. The board must be optimized with a design that meets the necessary electrical, thermal, and mechanical requirements.

Once the design is finalized, the schematic design is converted into a layout that can be used for manufacturing. The layout of the board is used to create a stencil that is used to place the electronic components precisely. The stencil ensures that each component is placed correctly to avoid any shorts or misplacing of electronic components.

Once the board's stencil is created, the board is manufactured by carefully placing each electronic component on the board, using automated machines and careful manual labor. The components are then assembled using solder paste that allows the components to adhere to the board and provides electrical contact.

Testing the Circuit Card Assembly Board

With the board successfully assembled, the next and most crucial step is testing the Circuit Card Assembly Board. Testing ensures that the board functions correctly, meets the specifications, and is free from defects.

The testing process involves several steps, and it is highly dependent on the type of board and its intended use. The common types of testing include:

- Visual Inspection: A Visual Inspection is performed to ensure that there are no visible defects, including bent pins, missing components, or shorts.

- Functional testing: Function testing is carried out to verify that the board functions correctly. It involves applying power to the board and checking that each electronic component is working correctly. Functional testing can be automated or done manually, depending on the complexity of the board.

- Environmental testing: Environmental testing simulates the operating environment of the board and is done to ensure that the board can operate correctly in harsh conditions. Environmental testing includes temperature cycling, vibration testing, and shock testing.

- Burn-in Testing: Burn-in testing is carried out to verify the reliability of the board. The Board is subjected to long term stress testing to identify any defects that may not be noticeable during initial testing.

In-house Capability

Manufacturing and testing Circuit Card Assembly Boards require a high level of technical expertise, experience, and sophisticated equipment. Circuit Card Assembly Board builds or circuit card assemblies (CCA) are a crucial in-house capability that any electronic device manufacturer should possess. Battelle (remove the brand name) has invested heavily in Equipment, personnel, and training to ensure that they have the capability to build and test CCA boards.

In conclusion, Circuit Card Assembly Testing is a critical aspect of ensuring the quality and reliability of electronic devices. Building and Testing Circuit Card Assembly Boards require the right equipment, expertise, and a highly trained workforce. Circuit Card Assembly Board builds or circuit card assemblies (CCA) are a crucial in-house capability that any electronic device manufacturer should possess. If you're looking for a reliable and experienced company to build and manufacture CCA boards, look no further than Battelle's Electronics and Manufacturing Services Division.

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Low Volume & Short Run PCB Assembly Services for Small Lot Sizes

Ninja Circuits Offers Turnkey Low Volume and Small Batch PCB Assembly ServicesNinja Circuits, a leading provider of electronic manufacturing services, is pleased to announce their high-quality and turnkey low volume and small batch PCB assembly services. The company has a proven track record for delivering fast, efficient, and reliable services to customers around the world. They offer unparalleled expertise, cutting-edge technology, and exceptional customer service to ensure that all their client's needs are met.The company's low volume PCB assembly service is specially designed for small businesses, startups, and hobbyists who require a small number of PCBs. Ninja Circuits can produce PCBs with surface mount technology (SMT), ball grid array (BGA), and through-hole capabilities, depending on the preference of the client.Ninja Circuits has a dedicated team of specialists who can handle all aspects of the PCB assembly process, including design, component procurement, assembly, inspection, and testing. They use state-of-the-art equipment and the latest manufacturing techniques to produce high-quality PCBs that meet the specified requirements of their clients."We understand that every client has unique needs and requirements when it comes to PCB assembly, and that's why we offer turnkey services," said a spokesperson for Ninja Circuits. "We take care of everything, from design to shipping, so that our clients can focus on their core competencies, such as product development and marketing. Our goal is to provide our clients with unmatched service and quality, at competitive prices."Ninja Circuits' small batch PCB assembly service is ideal for customers who require a higher quantity of PCBs but do not have large production runs. Their state-of-the-art equipment and highly skilled staff can handle orders of up to several hundred PCBs with ease.Whether it is a new design or a modification to an existing one, Ninja Circuits can provide customers with a quick turnaround time and competitive pricing. Their services are suitable for a wide range of industries, including medical, aerospace, defense, automotive, and more.Ninja Circuits is committed to providing their clients with high-quality products and services at all times. They have a rigorous quality control system in place to ensure that all PCBs meet the industry standards and exceed their clients' expectations."We believe that our success hinges on the success of our clients, and that's why we work closely with them to understand their needs and requirements," said a Ninja Circuits representative. "We are passionate about what we do, and we go above and beyond to ensure that our clients receive exceptional service, quality, and support. We are looking forward to continuing to provide our clients with outstanding PCB assembly services in the future."In conclusion, Ninja Circuits is an experienced and reputable company that offers turnkey low volume and small batch PCB assembly services. Their focus on quality, efficiency, and customer service has made them a trusted partner to businesses of all sizes. For more information about their services, please visit their website or contact them directly.

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Get High-Quality Quick-Turn PCB Manufacturing Services - Contact Us Now!

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High-Quality PCB Assembly Services for the Electronics Industry: Full Turn-Key and Partial Turn-Key Available

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High Quality Rigid-Flex Circuit Boards for Your Application Needs

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Top Provider of Automated Optical PCB Inspection Systems

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In-House Circuit Card Assembly Capabilities at Battelle

Building and Testing Circuit Card Assembly BoardsCircuit Card Assembly Testing is an essential requirement for ensuring the quality and reliability of electronic devices. From consumer electronics to industrial controls, virtually all electronic devices rely on robust and reliable circuit boards to function properly. A Circuit Card Assembly (CCA) Board is a key component in any electronic device, and it is essential that the assembly process and testing procedures are done correctly for optimal performance.A Circuit Card Assembly Board is a complex and intricate system that requires precision manufacturing techniques to build, assemble, and test. A CCA Board is composed of several electronic components, including resistors, capacitors, diodes, transistors, and integrated circuits, among other things. Each component plays a vital role in the overall functionality and reliability of the board.The Build ProcessBuilding a Circuit Card Assembly Board requires a set of standard procedures and significant technical expertise. The assembly process starts with the design of the board and identifying the electronic components that will be required to build the board. The board must be optimized with a design that meets the necessary electrical, thermal, and mechanical requirements.Once the design is finalized, the schematic design is converted into a layout that can be used for manufacturing. The layout of the board is used to create a stencil that is used to place the electronic components precisely. The stencil ensures that each component is placed correctly to avoid any shorts or misplacing of electronic components.Once the board's stencil is created, the board is manufactured by carefully placing each electronic component on the board, using automated machines and careful manual labor. The components are then assembled using solder paste that allows the components to adhere to the board and provides electrical contact.Testing the Circuit Card Assembly BoardWith the board successfully assembled, the next and most crucial step is testing the Circuit Card Assembly Board. Testing ensures that the board functions correctly, meets the specifications, and is free from defects.The testing process involves several steps, and it is highly dependent on the type of board and its intended use. The common types of testing include:- Visual Inspection: A Visual Inspection is performed to ensure that there are no visible defects, including bent pins, missing components, or shorts.- Functional testing: Function testing is carried out to verify that the board functions correctly. It involves applying power to the board and checking that each electronic component is working correctly. Functional testing can be automated or done manually, depending on the complexity of the board.- Environmental testing: Environmental testing simulates the operating environment of the board and is done to ensure that the board can operate correctly in harsh conditions. Environmental testing includes temperature cycling, vibration testing, and shock testing.- Burn-in Testing: Burn-in testing is carried out to verify the reliability of the board. The Board is subjected to long term stress testing to identify any defects that may not be noticeable during initial testing.In-house CapabilityManufacturing and testing Circuit Card Assembly Boards require a high level of technical expertise, experience, and sophisticated equipment. Circuit Card Assembly Board builds or circuit card assemblies (CCA) are a crucial in-house capability that any electronic device manufacturer should possess. Battelle (remove the brand name) has invested heavily in Equipment, personnel, and training to ensure that they have the capability to build and test CCA boards.In conclusion, Circuit Card Assembly Testing is a critical aspect of ensuring the quality and reliability of electronic devices. Building and Testing Circuit Card Assembly Boards require the right equipment, expertise, and a highly trained workforce. Circuit Card Assembly Board builds or circuit card assemblies (CCA) are a crucial in-house capability that any electronic device manufacturer should possess. If you're looking for a reliable and experienced company to build and manufacture CCA boards, look no further than Battelle's Electronics and Manufacturing Services Division.

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In response to the need for improved protection of flexible circuits, a new method of double-sided soldermask application is becoming increasingly popular. Liquid photoimageable soldermask is now replacing older methods. To accommodate this change, technological advancements were necessary, leading to the development of the Smart Print System for coating and handling extremely thin flexible circuits.

: Meet the Demand for Double-Sided SoldermaskFlexible circuits have become increasingly popular in recent years due to their numerous benefits such as being lightweight, flexible, and easy to integrate into various products. They are widely used in industries such as aerospace, medical devices, consumer electronics and more. However, with more complex applications, the need for improved circuit protection has become paramount. This is where the double-sided soldermask comes in. What is Double-Sided Soldermask?Soldermask is a coating applied to the copper traces and pads on a printed circuit board (PCB). It is designed to protect the circuit during the assembly process and prevent unintended solder contacts. Traditionally, soldermask was applied to only one side of a PCB. However, with the growing demand for flexible circuits, the industry now requires double-sided soldermask, which is an insulating, protective coating applied to both sides of the flexible circuit.Why the Need for Double-Sided Soldermask?Double-sided soldermask is necessary for flexible circuits because these circuits are often bent, twisted, and shaped to fit into a variety of devices. As a result, the delicate circuits need protection not only on one side but on both sides to ensure their longevity. Without this added protection, the longevity and quality of the circuit may be compromised - and no one wants that. Advantages and Disadvantages of Double-Sided SoldermaskAdvantages:- Increased protection: Double-sided soldermask offers more comprehensive protection to flexible circuits, making them more durable and less prone to damage.- Enhanced performance: The protective coating can help to improve the electrical properties of the circuit and reduce the possibility of interference.- Flexibility: With the added protection, flexible circuits can be bent and manipulated with less risk of damage.Disadvantages: - More complex manufacturing: Double-sided soldermask adds an extra layer of complexity to the manufacturing process, driving up production costs and increasing the time required to complete the circuit.- More technical challenges: Applying the coating to both sides of the circuit can be tricky, especially when dealing with thin and flexible circuits.- Limited Availability: Not all manufacturers are equipped with the technology and knowledge to produce double-sided soldermask circuits.How Circuit Automation is Meeting the Demand?To meet the demand for double-sided soldermask, Circuit Automation developed and commercialized the DP3500 coater. This technology is specifically designed to handle and coat very thin flexible circuits, overcoming the technical challenges associated with this application. The liquid photoimageable soldermask technology used in the DP3500 coater enables the production of circuits with double-sided soldermask, providing better protection and long-lasting performance.The DP3500 coater is also equipped with the Smart Print System (SPS), which is a proprietary technology that ensures accurate and consistent coating thickness, even on delicate flexible circuits. The SPS allows for precision printing of the soldermask on both sides of the circuit, minimizing errors and improving the overall quality of the finished product. ConclusionIn summary, the demand for double-sided soldermask has been driven by the need for improved protection and durability of flexible circuits. While this technology adds complexity to the manufacturing process, it also offers significant benefits and helps to improve the overall performance of the circuit. Circuit Automation has answered the call by developing the DP3500 coater and the Smart Print System, making double-sided soldermask circuits accessible and affordable for a wide range of industries.

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Get High-Quality PCB Assembly Services for Your Business Today

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